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Lyophilizer (Freeze Dryer)

Lyophilizer (Freeze Dryer)

35000 INR/Piece

Product Details:

  • Type Vertical Cylindrical
  • Chamber Size 800 x 900 mm (Diameter x Depth)
  • Chamber Thickness 12 mm
  • Outer Size 1500 x 1200 x 1800 mm
  • Compressed Air 0.6-0.8 MPa, filtered and oil-free
  • Door Type Hinged, manual locking
  • Design Pressure 0.1 MPa (vacuum)
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Lyophilizer (Freeze Dryer) Price And Quantity

  • 1 Piece
  • 35000 INR/Piece
  • 35000.00 - 40000.00 INR/Piece

Lyophilizer (Freeze Dryer) Product Specifications

  • 12 mm
  • Polyurethane, high efficiency thermal insulation
  • >121C
  • 1500 x 1200 x 1800 mm
  • 316L stainless steel, CIP/SIP compatible
  • 2C
  • 316L stainless steel, sanitary grade
  • 1100 kg
  • Hinged, manual locking
  • Stainless Steel, removable
  • -55C to +70C
  • 30-60 minutes (adjustable)
  • Vertical Cylindrical
  • Rotary, fine mist distribution
  • Saturated steam, 0.3-0.6 MPa
  • Stainless Steel, perforated trays
  • -60C to +75C
  • Sanitary butterfly and ball valves, automated
  • -45C to +60C
  • 0.06 MPa
  • Temperature, Pressure, Time, Event log
  • 0.1 MPa (vacuum)
  • 13 kW
  • 800 x 900 mm (Diameter x Depth)
  • 0.6-0.8 MPa, filtered and oil-free
  • Oil-sealed rotary vane pump
  • 0.6 m2
  • PLC based with HMI touchscreen
  • Integrated SCADA ready
  • Sanitary tri-clamp outlet
  • 16-22 kg (wet weight)
  • Tempered view port for observation
  • 3 Phase, 415 V, 50 Hz
  • Audio-visual for over-temperature/vacuum leak
  • cGMP, FDA, CE compliant
  • Individual heating/cooling capability
  • Hot-gas assisted
  • Water-cooled condenser
  • High grade 316L stainless steel, mirror finish
  • Pharmaceutical, biological, food lyophilization
  • -55C
  • 10 Pa
  • 5 (expandable)

Lyophilizer (Freeze Dryer) Trade Information

  • Delhi
  • Letter of Credit (L/C), Telegraphic Transfer (T/T), Paypal
  • 10 Piece Per Week
  • 4-5 Days
  • Yes
  • If order is confirmed we will reimburse the sample cost
  • Australia, North America, Eastern Europe, Western Europe, Middle East, Africa, Central America, South America, Asia
  • All India
  • ISO, CE, FDA, WHO-GMP

Product Description

The unit has hermetically sealedcompressor to maintain temp. Upto -40C. Temp. Control by electronic digitalcontroller cum indicator with electronic vacuum indicator. It will havesecondary chamber for 6 test & 12 test.

Capacity

3.25 ltrs.                 6 Test

5.25 ltrs.               12Test  

Precision Engineering & Control

Constructed from pharmaceutical-grade 316L stainless steel, this freeze dryer guarantees cleanliness and durability. The PLC-based control with HMI touchscreen streamlines process management, offering individual heating/cooling of shelves and advanced safety alarms for over-temperature or vacuum leak scenarios, ensuring consistent results and comprehensive compliance.


Enhanced Processing & Flexibility

With five expandable shelves, each benefiting from uniform heating and cooling, the lyophilizer handles diverse batch sizes from 16 to 22 kg. Its rotary fine mist spraying mode ensures optimal product coverage, while the robust vacuum system and water-cooled condenser reach an ultimate vacuum of 10 Pa and condenser temperatures as low as -55C.


Comprehensive Monitoring & Compliance

Integrated with SCADA readiness, real-time monitoring is assured for critical parameters like temperature, pressure, and event logs. Designed for cGMP, FDA, and CE compliance, the system guarantees documentation, safety, and traceability essential in pharmaceutical, biological, and food industries.

FAQ's of Lyophilizer (Freeze Dryer):


Q: How does the freeze dryer ensure contamination-free processing?

A: The lyophilizer is constructed from high-grade 316L stainless steel (mirror finish) for all product-contact parts and employs sanitary tri-clamp outlets, automated sanitary butterfly and ball valves, and a CIP/SIP compatible piping system. These features support easy cleaning and sterilization above 121C, achieving cGMP and FDA compliance for contamination-free operation.

Q: What types of products can be processed with this freeze dryer?

A: This unit is designed for pharmaceutical, biological, and food applications, handling a variety of sensitive materials. Its batch capacity of 16-22 kg and adaptable shelf area (0.6 m2, expandable) make it ideal for both small-scale development and medium-scale production.

Q: When should the hot-gas assisted defrost mode be used?

A: Hot-gas assisted defrost should be activated after completing a lyophilization batch or whenever significant ice buildup is observed on the condenser. This process efficiently melts accumulated ice, ensuring the system is ready for subsequent cycles with minimal downtime.

Q: Where can users observe the freeze-drying process?

A: A durable, tempered glass viewport is integrated into the chamber, allowing operators to visually inspect the product trays and observe the progress of the drying cycle without opening the door, enhancing safety and process control.

Q: What benefits does individual shelf temperature control provide?

A: Each shelf can be individually heated or cooled within the -55C to +70C temperature range, ensuring precise thermal management for diverse sample types or batch configurations. This maximizes product yield and uniformity across all levels.

Q: How is process data recorded and monitored?

A: The freeze dryer's control system logs vital parameters such as temperature, pressure, time, and key events. SCADA compatibility allows seamless integration with facility monitoring, aiding compliance and providing comprehensive historical records for traceability and analysis.

Q: What are the main advantages of the system's safety and alarm features?

A: Equipped with audio-visual alarms for over-temperature and vacuum leaks, the system immediately alerts operators to deviations, minimizing risks to product integrity and equipment. This proactive alerting ensures safe, uninterrupted operations aligned with stringent industry standards.

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