Forced Vortex Flow

50000 INR/Piece

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Product Details:

Material Stainless Steel
Application For Laboratory
Weight 5-30 Kilograms (kg)
Voltage 110-220 Volt (v)
Product Type Forced Vortex Flow
Type Vertical Cylindrical Forced Vortex Flow
Chamber Size 1200 x 900 x 900 mm
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Forced Vortex Flow Price And Quantity

Minimum Order Quantity 1 Piece
Price 50000 INR/Piece

Forced Vortex Flow Product Specifications

Spraying Piping SS 316L Atomized Nozzles
Product Type Forced Vortex Flow
Chamber Size 1200 x 900 x 900 mm
Valves Pneumatic Actuated, SS 316L
Working Pressure 2.0 bar
Type Vertical Cylindrical Forced Vortex Flow
Inner Trolley Stainless Steel 316L, Perforated
Power Consumption Approx. 12 kW
Heat Uniform 1C Throughout Chamber
Design Temperature 134C
Voltage 110-220 Volt (v)
Steam 5 kg/cm (min)
Net Weight Approx. 1800 kg
Temperature Scope Ambient to 134C
Piping System SS 316L, Fully Welded
Sterilization Time Minimum 15-30 Minutes
Insulation 100 mm Mineral Wool
Outer Size 2100 x 1200 x 1800 mm
Weight 5-30 Kilograms (kg)
Outer Trolley Stainless Steel 304, Removable
Design Pressure 2.5 bar
Chamber Thickness 8 mm (SS 316L)
Working Temperature Up to 134C
Material Stainless Steel
Compressed Air 6 bar
Sterilizing Temperature 121C 1C
Spraying Mode Rotary Spray
Door Type Double Door, Horizontal Sliding
Application For Laboratory
Recording Parameters PLC with Paperless Recorder

Electrical Supply 415V, 3-Phase, 50Hz
Validation Port Provided for Thermocouple & Biological Indicators
Material Finish Mirror Polished Inner Chamber, Matt Polished Outer Surface
Sealing Gasket Silicone Rubber, Autoclavable
Documentation IQ, OQ, PQ & DQ Provided (as per GMP)
Safety Features Automatic Over-Temperature Cut-Off, Pressure Relief Valve, Emergency Stop Switch
Water Consumption 60-90 L per Cycle
Application Hospital, Pharmaceutical & Laboratory Sterilization
Control System Microprocessor-based with Touch Screen Display
Alarm System Audio-visual Alarm for Cycle End & Faults
Drain System Manual & Automatic, SS 316L

Forced Vortex Flow Trade Information

Payment Terms Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque, Cash Advance (CA)
Supply Ability 7 Piece Per Day
Delivery Time 1 Week
Main Export Market(s) Western Europe, Australia, North America, Eastern Europe, Middle East, Africa, South America, Asia, Central America
Main Domestic Market All India

Product Description

Forced Vortex Flow is an example of rotational flow and can be generated by rotating a cylinder containing a fluid about its axis or by rotating a paddle in a large volume of fluid. Under steady conditions, each particle will move with the same angular velocity and there will not be any relative motion between fluid particles. Streamlines for such a flow will be concentric circles and the total energy is constant along a streamline but varies from one streamline to another.

Scope Of Experimentations:

Fill the cylinder with water to about one half of its height
Rotate the cylinder with constant and reasonably fast speed
The free surface of the water takes the form of a parabolic profile
Measure the speed of rotation
When conditions become steady, take the surface profile readings by traversing the Pitot-static tube, immersed just beneath the water surface along a radial line The surface elevation at r0 is taken as the datum for all these readings
Now for the second run, speed from motor has been changed and again at steady state, take the surface profile readings

Utilities Required:

Power supply: Single Phase, 220 volts, 50 Hz, 5 Amp with earth
Water Supply
Drain

Technical Details:

Do not run the pump at low voltage i.e. less than 180 Volts
Always keep apparatus free from dust
To prevent clogging of moving parts, rum pump at least once in a fortnight
Frequently Grease/Oil the rotating parts, once in three months
Always Use Clean Water
If the Apparatus is not in use for more than one month, drain the apparatus completely, and fill pump with cutting oil

Advanced Microprocessor-based Control

Equipped with a user-friendly touch screen display, this system allows for easy configuration, monitoring, and management of sterilization cycles. The microprocessor-based controller ensures precise regulation of temperature, pressure, and timing, while the PLC with paperless recorder logs all crucial parameters for traceability and compliance.

Comprehensive Safety Features

Safety is paramount with built-in mechanisms such as automatic over-temperature cut-off, emergency stop switch, and pneumatic actuated valves. The audio-visual alarm system instantly notifies users about cycle completion or any detected faults, minimizing operational risks and enhancing overall laboratory safety.

Robust Construction and Hygienic Design

Manufactured with corrosion-resistant SS 316L inner chambers and SS 304 trolleys, this system is built to withstand demanding laboratory environments. The mirror-polished interior and matt-finished exterior, plus fully welded SS 316L piping and superior insulation, ensure longevity, cleanliness, and efficient thermal performance.

FAQ's of Forced Vortex Flow:

Q: How does the forced vortex flow system ensure effective sterilization?

A: The system utilizes a rotary spray mode with atomized SS 316L nozzles to create a uniform vortex flow inside the chamber. This, combined with precise temperature maintenance (1C throughout the chamber) and a minimum sterilizing temperature of 121C, ensures even heat distribution and thorough sterilization of laboratory materials.

Q: What safety features are included with this control system?

A: The unit is equipped with multiple safety mechanisms, such as an automatic over-temperature cut-off to prevent overheating, a pressure relief valve, an emergency stop switch, pneumatic actuated valves, and an audio-visual alarm system to alert operators of cycle completion or faults.

Q: When is the audio-visual alarm system activated?

A: The audio-visual alarm is automatically triggered at the end of each sterilization cycle and whenever the system detects a fault or abnormal operation, ensuring users are promptly aware of cycle status or any issues that require attention.

Q: Where can this forced vortex flow sterilizer be installed?

A: This sterilizer is designed for laboratory environments and is suitable for installation in research labs, pharmaceutical manufacturing facilities, hospitals, and any location requiring GMP-compliant sterilization solutions. Its robust design supports both Indian and international voltage standards.

Q: What benefits does the double door, horizontal sliding design offer?

A: The double door, horizontal sliding mechanism provides enhanced biosecurity by enabling separate sterile and unsterile areas, minimizing the risk of cross-contamination and supporting efficient workflow within laboratory settings.

Q: How is the system's performance documented and validated?

A: The system provides full documentation including Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), and Design Qualification (DQ) as per GMP standards. Additionally, a validation port is included for thermocouple and biological indicator placement, ensuring complete cycle validation.

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