Plug Flow Reactor

65000 INR/Piece

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Product Details:

Weight 5-30 Kilograms (kg)
Application For Laboratory
Product Type Plug Flow Reactor
Material Stainless Steel
Voltage 110-220 Volt (v)
Type Horizontal cylindrical plug flow reactor
Chamber Size 1400 mm x 430 mm x 1300 mm (L x D x H)
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Plug Flow Reactor Price And Quantity

Price 65000 INR/Piece
Minimum Order Quantity 1 Piece

Sealing System Mechanical interlock, pressure safety lock
Automation PLC based with HMI touchscreen interface
Control Accuracy Temperature +/- 1°C, pressure +/- 0.1 Bar
Service Connections Steam, water, compressed air, electrical
Sight Glasses Double safety, borosilicate
Gasket Material High-grade food/pharma grade silicone
Drain System High flow SS sanitary drain valves
Construction Material All wetted parts SS 316L, non-wetted SS 304
Safety Features Over-temperature and over-pressure protection
Utility Requirement 440 V, 3 Phase, 50 Hz
Finish Mirror polished internal, matte external

Plug Flow Reactor Product Specifications

Insulation Rockwool/Glasswool 50 mm, SS sheeting
Recording Parameters Digital, multi-channel chart recorder
Voltage 110-220 Volt (v)
Type Horizontal cylindrical plug flow reactor
Net Weight Approx. 650 kg
Temperature Scope Ambient to 135C
Power Consumption 5-7 kW
Sterilization Time Adjustable 15-60 minutes
Spraying Mode Rotary spray, pressurized
Inner Trolley Provided, SS construction
Compressed Air Required, 6-8 bar (for control operations)
Material Stainless Steel
Outer Size 1800 mm x 600 mm x 1800 mm
Working Pressure 2 Bar
Spraying Piping SS 316L spray nozzles, skid-mounted
Steam Saturated steam, 150C max
Application For Laboratory
Design Temperature 150C
Door Type Single or double door, gasket sealed
Chamber Thickness 5 mm shell/8 mm dish ends
Product Type Plug Flow Reactor
Piping System SS 316/316L sanitary pipes
Sterilizing Temperature 121C to 135C
Design Pressure 2.5 Bar
Outer Trolley Stainless steel, removable
Chamber Size 1400 mm x 430 mm x 1300 mm (L x D x H)
Valves Pneumatic actuated, SS 316L
Heat Uniform 2C throughout chamber
Working Temperature Up to 135C
Weight 5-30 Kilograms (kg)

Sealing System Mechanical interlock, pressure safety lock
Automation PLC based with HMI touchscreen interface
Control Accuracy Temperature +/- 1°C, pressure +/- 0.1 Bar
Service Connections Steam, water, compressed air, electrical
Sight Glasses Double safety, borosilicate
Gasket Material High-grade food/pharma grade silicone
Drain System High flow SS sanitary drain valves
Construction Material All wetted parts SS 316L, non-wetted SS 304
Safety Features Over-temperature and over-pressure protection
Utility Requirement 440 V, 3 Phase, 50 Hz
Finish Mirror polished internal, matte external

Plug Flow Reactor Trade Information

Payment Terms Cash Advance (CA), Telegraphic Transfer (T/T), Cash in Advance (CID), Cheque
Supply Ability 7 Piece Per Day
Delivery Time 1 Week
Main Export Market(s) Australia, North America, South America, Eastern Europe, Western Europe, Middle East, Asia, Central America, Africa
Main Domestic Market All India

Product Description

In an ideal Plug Flow Reactor (PFTR) there is no mixing in the direction of flow and complete mixing perpendicular to direction of flow. Concentration of reactants varies along the length of reactor but not in radial direction: This set-up is used to study a non-catalytic homogeneous reaction under ambient condition.

The set up consists of two feed tanks through which two reactants are fed to the reactor. Rotameters are provided to measure the individual flow of Chemicals. The flow rate can be adjusted by operating the needle valves provided on respective Rotameter. The magnetic drive pump is used for circulation of feed. A straight tube type reactor kept horizontally and inclined upward at outlet from where samples are collected for analysis

Experiments

Sponification Reaction Study in straight tube Plug Flow Reactor.
To determine Reaction Rate Constant

Utilities Required

Water Supply & Drain
Instruments, Laboratory Glassware and Chemicals required for analysis as per the system adopted

Advanced Construction and Safety Standards

The reactor is built with SS 316L wetted parts and SS 304 for non-contact areas, providing chemical resistance and durability. Essential safety mechanisms include a mechanical interlock, pressure safety lock, over-temperature and over-pressure protection, and double borosilicate sight glasses. The Food/Pharma grade silicone gasket and robust insulation ensure both longevity and operator safety, making the unit ideal for stringent laboratory environments.

Precision Automation and User-Friendly Operation

Featuring a PLC automation system with a responsive HMI touchscreen interface, users can easily monitor and control all parameters. The multi-channel digital chart recorder allows seamless data logging. Parameters such as temperature and pressure are maintained with high accuracy (1C and 0.1 Bar, respectively), meeting the strict requirements of laboratory research and development settings.

Efficient Sterilization and Performance

The plug flow reactor delivers adjustable sterilization cycles between 15 to 60 minutes at temperatures from 121C to 135C. A pressurized rotary spray system ensures uniform heating and thorough sterilization. The mirror-polished internal finish enhances process hygiene and cleaning, while the high flow SS sanitary drain valves enable efficient flushing and maintenance. This results in both superior product quality and reduced downtime.

FAQ's of Plug Flow Reactor:

Q: How does the plug flow reactor ensure precise control over temperature and pressure during operation?

A: The reactor utilizes a PLC-based automation system with HMI touchscreen for easy parameter adjustment. It provides temperature control accuracy of 1C and pressure control within 0.1 Bar, supported by digital multi-channel chart recording for real-time monitoring and data integrity.

Q: What construction materials are used for wetted and non-wetted parts, and why are they selected?

A: All wetted parts are constructed from SS 316L for its superior corrosion resistance, meeting food and pharmaceutical standards. Non-wetted parts use SS 304, offering durability while optimizing cost without compromising performance.

Q: When is it appropriate to use this plug flow reactor in laboratory applications?

A: This reactor is ideal for laboratory-scale chemical reactions, sterilization, and process development, especially where precise temperature and pressure control are critical. Adjustable sterilization settings and reliable sanitary features make it suitable for frequent and varied use in research labs.

Q: Where can this reactor be installed and what are the utility requirements?

A: The reactor is designed for laboratory settings and comes skid-mounted for easy integration. It requires a 440 V, 3-phase, 50 Hz electrical supply, compressed air (6-8 bar), and connections for steam and water. The compact dimensions and removable stainless steel trolleys facilitate flexible placement.

Q: What is the process for safe operation and what safety systems are incorporated?

A: Operations are controlled via PLC and HMI, with safety features including a mechanical interlock, pressure safety lock, over-temperature/over-pressure protection, and double-safety sight glasses. All sealing gaskets are food/pharma grade silicone, and the system enforces strict limits before allowing operation, ensuring user protection.

Q: How is the cleaning and maintenance of the reactor simplified?

A: Maintenance is efficient due to the mirror-polished interior, sanitary SS 316L drain valves, and removable trolleys. Pressurized spray systems aid in cleaning, while easy access doors with silicone gaskets ensure quick inspection and routine service.

Q: What are the benefits of using this reactor compared to traditional lab reactors?

A: Key benefits include enhanced process safety, superior hygiene, precise process control, and improved data logging. The robust construction and efficient sterilization cycle contribute to consistent results, reduced downtime, and higher experimental reliability.

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