Product Description
Heavy duty large size furnace is designed to meet large production facility in the filed of ceramic firing heat treatment , materials testing etc Sturdy angle frame construction having M.S heavy gauge exterior wall finish in epoxy powder coated shade Long lasting A-I heating element provided in refractory lining all 4 sides for excellent uniformity The temperature is being controlled by microprocessor based auto turning temp controller having dual indication of set and process temperature A built in venting system on top A special solid state over temperature safety fuse protects the elements in case of over A special ceramic fiber insulation make the heat loss very low.Custom Large-Scale Furnaces for Versatile Industry NeedsOur refractory furnaces can be configured with chamber capacities up to 50,000 liters and load weights up to 25 tons, making them ideal for large-scale industrial and laboratory heating applications. The interior lining utilizes high alumina or fireclay bricks for maximum durability. Door and access styles, as well as heating elements, are customizable for optimal workflow integration.
Advanced Temperature Control and Safety MechanismsAccurate temperature management is achieved with PLC/digital control panels and digital displays, providing up to 2C accuracy and a maximum operating temperature of 1700C. Safety is prioritized through over-temperature protection, safety interlocks, and emergency shutoff systems, ensuring both user safety and equipment longevity.
Energy Efficiency and Robust Construction for Industrial EnvironmentsOur furnaces combine thick refractory insulation, high thermal efficiency, and sturdy steel framing to deliver long-term, energy-efficient performance. Suitable for continuous operation in challenging environments (0-50C ambient), these units withstand industrial rigors while minimizing maintenance requirements.
FAQ's of Large Size Refractory Furnace:
Q: How can I customize the furnace to fit my production requirements?
A: You can customize the chamber volume (up to 50,000 liters), door type (front, top, or custom loading), interior lining material (high alumina or fireclay bricks), and heating elements (Silicon Carbide rods, MoSi2 heaters, or gas burners) to align with your specific processing needs. The size, shape, and power configuration are also adaptable by consulting with our design team.
Q: What types of materials and applications is this furnace suitable for?
A: This furnace is versatile and can be used for laboratory and industrial processes such as glass melting, heat treatment, and high-temperature material processing. Its refractory lining and customizable configuration make it suitable for handling a wide range of materials at temperatures up to 1700C.
Q: When should I choose natural air cooling versus forced air cooling?
A: Natural air cooling is sufficient for standard operations and energy savings. However, forced air cooling is recommended when faster cooldown times are necessary, or when processing materials sensitive to residual heat, ensuring enhanced process control and operational efficiency.
Q: Where can the furnace be installed, and what are its ambient requirements?
A: The furnace is designed for indoor, floor-mounted installation in industrial or laboratory facilities. It operates optimally in ambient temperatures of 0-50C with relative humidity not exceeding 85%. Please ensure proper ventilation and space for safe and efficient operation.
Q: What safety features are included with the furnace?
A: Safety is built-in with features such as over-temperature protection, safety interlocks on doors, and emergency shutoff systems. These measures minimize operator risk and prevent equipment damage during abnormal conditions or emergencies.
Q: How does the digital/PLC control panel benefit my process?
A: The digital/PLC-based control panel allows for precise temperature regulation (accuracy 2C), programmatic control over heating cycles, and immediate access to operational data through an intuitive digital display. This optimizes process consistency and product quality while simplifying monitoring.