Product Description
A batch reactor is a closed system with no input and output streams. A batch reactor can operate under conditions like Isothermal (Temperature of Reaction Mass remains constant), perfectly mixed (composition of reaction mixture is uniform throughout), and constant volume (volume of the reaction mixture within the reactor remains constant, there is no appreciable change in the density of reaction mass). This set-up is used to study a non-catalytic homogeneous reaction under isothermal condition.
The set up consists of a Reactor fitted in a constant temperature water bath. One stirrer is fitted for mixing the reactants in reactor and other is fitted in water bath to keep the uniform temperature throughout in the bath. The temperature of bath can be maintained from ambient to 90 C with the help of Digital Temperature indicator Cum Controller. Samples can be taken out with the help of a sampling pipette
Experiments
- To study the progress of a Chemicals reaction and determine the kinetic parameters
- To determine the effect of temperature on Reaction Rate Constant
Utilities Required
- Water Supply & Drain
- Electricity 1Phase, 220 V AC, 1.5kw, Single
- Instruments, Laboratory Glassware and Chemicals required for analysis as per the system adopted
Superior Construction and HygieneCrafted from high-quality 304/316L stainless steel, the reactor is designed to resist corrosion and facilitate easy cleaning with its polished, seamless interior. The adoption of multi-nozzle spraying and a removable inner trolley makes it suitable for stringent hygiene requirements in pharmaceutical and food processing.
Advanced Control and Safety FeaturesEquipped with an automatic PLC and touchscreen interface, this reactor ensures precise control over temperature, pressure, and timing. PT100 sensors deliver accurate temperature readings, while built-in safety features such as over-pressure, over-temperature, and power-failure protection enhance operational security.
Versatile Heating and SterilizationUsers can select either saturated steam or electric heating, achieving uniform temperatures from room temperature up to 135C. Rotary spraying nozzles and vacuum/pulse exhaust options ensure efficient sterilization, with an adjustable cycle time of 20-60 minutes, supporting diverse research and industrial applications.
FAQ's of Isothermal Batch Reactor:
Q: How is temperature uniformity maintained throughout the isothermal batch reactor chamber?
A: Temperature uniformity is achieved through high-density mineral wool insulation, rotary spraying nozzles, and precise PT100 sensors, ensuring a consistent environment of 1C from room temperature up to 135C.
Q: What safety features are integrated into the reactor?
A: The system includes over-pressure, over-temperature, and power-failure protection devices, as well as sanitary manual and safety valves to safeguard both operators and materials during operation.
Q: When should the vacuum or pulse exhaust methods be used?
A: Vacuum or pulse exhaust methods are selectable based on sterilization needs. Vacuum exhaust efficiently removes air before steam introduction, which is ideal for sensitive loads, while pulse exhaust accelerates flushing for dense or porous products.
Q: Where can this isothermal batch reactor be installed and used?
A: Designed for floor-mounting, this reactor fits seamlessly into pharmaceutical, chemical, food processing, and research laboratories, and is ready for integration with existing workflows thanks to its compact footprint and single-phase power supply.
Q: What is the process for loading and unloading batches?
A: The reactor is equipped with an outer trolley for easy movement of batches and a removable 304 stainless steel inner trolley, streamlining the loading and unloading process for enhanced efficiency.
Q: How does the automatic PLC control system benefit users?
A: The automatic PLC with a touchscreen interface offers convenient digital parameter monitoring, programmable settings, and reliable process automation, improving accuracy and ease of operation for users.
Q: What are the main usages and benefits of this reactor in various industries?
A: This reactor supports precise sterilization and reaction processes for up to 200 liters, making it invaluable in pharmaceuticals, food product safety, chemical synthesis, and laboratory research, offering reliability, safety, and hygiene with effortless maintenance.