Product Description
The unit is supplied complete with stainless steel soaking tank size 75 x 50 x 30 cms, 12 Nos. stainless steel rinsing jets and twin head bottle brushing unit driven by ¼ HP Motor (Single Phase A.C. 230 volts). Advanced Three-Stage Washing for Impeccable CleanlinessOur bottle washing and brushing machine offers a thorough three-phase cleaning-initial rinse, brush action, and final rinse-delivering meticulous hygiene in every cycle. Nylon brushing units combined with stainless steel jet nozzles effectively remove stubborn residues, ensuring high cleaning accuracy above 99%. This method is ideal for both glass and PET bottles, making it versatile for pharmaceutical, food, and beverage uses.
Durable, Efficient, and User-Friendly DesignBuilt from corrosion-resistant S.S. 304 grade stainless steel and a matt finish, the machine withstands rigorous daily use. With adjustable speed and a capacity to handle up to 1000 bottles an hour, it integrates seamlessly into bulk production lines. The user interface, featuring PLC controls and a digital display, simplifies operation and allows custom wash cycles, while safety features like overload protection and an emergency stop provide peace of mind.
Mobility, Safety, and Eco-EfficiencyThis equipment is mounted on lockable castor wheels, enabling easy transport and secure placement on factory floors. With water tank capacity of 180 liters, low noise levels below 70 dB, and a power-efficient dual 1 HP pump setup, it is both eco-friendly and workplace-friendly. Overload protection, emergency stop, and corrosion-resistant materials enhance operator safety and longevity, making it a smart investment for demanding industries.
FAQ's of BOTTLB WASHING AND BRUSHING MACHINE:
Q: How does the BOTTLB washing and brushing machine achieve such a high cleaning accuracy?
A: The machine combines an initial rinse, a vigorous brushing stage using nylon brushes, and a final rinse. Stainless steel jet nozzles deliver water with precision, effectively removing contaminants from every part of the bottle. This systematic three-stage process, controlled by advanced PLC technology, ensures cleaning accuracy over 99%.
Q: What bottle sizes and types can be cleaned using this machine?
A: It is suitable for bottles ranging from 30 ml to 1000 ml, made from both glass and PET materials. The machine's adjustable features and versatile design allow for efficient cleaning of various bottle shapes and sizes within that range.
Q: When should I use the washing and brushing machine for optimal results?
A: For best performance, use the machine prior to filling operations in pharmaceutical, food, or beverage production lines. Its high throughput and accuracy make it ideal for pre-sterilization cleaning, ensuring bottles are contaminant-free before further processing or packaging.
Q: Where is this machine typically installed or used?
A: The washing and brushing machine is widely used in pharmaceutical manufacturing, food processing units, and beverage plants. Its design suits any industrial environment where high hygiene standards are required, and its lockable castor wheels allow for flexible placement in different production areas.
Q: What steps are involved in the bottle washing process?
A: The process begins with an initial rinse to remove loose particles, followed by a brushing stage with nylon bristles for deep cleaning, and concludes with a final rinse. This sequence ensures the bottles are meticulously cleaned and ready for sterile operations.
Q: How do the safety and mobility features benefit users in daily operations?
A: With overload protection and an emergency stop function, the machine prioritizes operator safety. Its lockable castor wheels make it easy to move and secure as needed, facilitating cleaning or reconfiguration on the production floor while maintaining workplace safety.
Q: What are the utility requirements for operating this machine?
A: The machine requires a continuous water supply and three-phase 415V AC electrical connection. It also includes a large 180-liter water tank and operates with a total pump capacity of 2 HP, ensuring efficiency and compatibility with most industrial setups.