Product Description
Tube Filling Machine
We are offering tube filling machine which is used to seal and fill a wide range of soft plastic tubes, metal tubes and flexible compound tubes. The machines manufactured by us are well known to provide reliable, flexible and user friendly operations. The machine is designed in such a way that provides good access for maintenance and give operator excellent visibility at all the major machine functions. Compactly constructed, these machines are equipped with high accuracy filling systems that provides clean and accurate filling at optimum speed providing high quality products.
| Features : |
| Automatic Tube Loading System |
| Auto Tube Orientation |
| No Tube No Fill System |
| Folding & Coading at Individual Station |
| Simple Mechanism & Operator Friendly Machine |
| Combo Model Suitable For Both Aluminum and Lami/Plastic Tubes |
| Out Put 70 to 80 Tubes Min - For Double Head M/c |
| Out Put 35 to 40 Tubes Min For Single Head M/c |
Technical Specification :
| Filling Range 3 Gm To 250 Gm With Change Over. |
| Tube Dia Upto 25 mm - For Double Head. |
| Tube Dia Upto 45 mm - For Single Head. |
Enhanced Efficiency and FlexibilityDesigned for a rapid changeover time of less than 30 minutes and automatic tube feeding, this tube filling machine maximizes productivity. Its versatility accommodates a broad spectrum of tube sizes and materials, making it ideal for various packaging needs in pharmaceuticals, cosmetics, and food production. Advanced sealing options enable manufacturers to choose the optimal method suited to their product.
User-Friendly Automation and Precision ControlEquipped with a PLC control system and a touch screen HMI, operators benefit from intuitive control and reliable performance. The machine's drip-free nozzle and automated lubrication help maintain product quality and reduce manual intervention, ensuring consistently accurate filling and sealing. Its batch coding and tube cutting functions further streamline downstream processes.
Durable Stainless Steel Construction for Hygiene and SafetyCrafted from premium-grade SS304/SS316, the machine ensures exceptional hygiene standards and resistance to corrosion. With temperature resistance up to 100C and a noise level below 70 dB, the filling and sealing operation is safe, quiet, and suitable for demanding environments. Its robust build supports long-lasting operation with minimal maintenance demands.
FAQ's of Tube Filling Machine:
Q: How does the Automatic Tube Filling Machine maintain high filling accuracy?
A: The machine is engineered to deliver 1% filling accuracy, facilitated by advanced PLC controls, a drip-free nozzle, and precision dosing systems. This ensures a consistent fill volume for every tube, minimizing product loss and guaranteeing uniformity.
Q: What is the process for changing between different tube sizes or filling volumes?
A: Changing over to different tube sizes or volumes is straightforward and takes less than 30 minutes. Tool-free adjustment mechanisms and intuitive parameter settings on the touch screen HMI allow operators to quickly switch production lines, optimizing efficiency and reducing downtime.
Q: When should I use hot air, ultrasonic, or metal sealing for tubes?
A: These sealing methods suit distinct tube materials: hot air is best for plastic tubes, ultrasonic for laminated tubes, and metal sealing for aluminum tubes. Selection depends on the tube type and product requirements to ensure optimal seal integrity.
Q: Where can this tube filling machine be used?
A: It is designed for use in pharmaceutical, cosmetic, and food industry facilities where precise, hygienic, and efficient tube filling and sealing are necessary. Its robust construction and flexible tube handling make it suitable for a wide range of applications.
Q: What are the main advantages of using automatic tube feeding and centralized lubrication?
A: Automatic tube feeding accelerates the production process, reducing manual labor and potential errors. Centralized automatic lubrication maintains the moving parts for smooth operation, minimizing breakdowns and ensuring longevity.
Q: How does the machine facilitate batch coding and tube cutting?
A: Integrated batch coding and tube cutting features allow simultaneous printing of batch details and precision cutting of tubes during the filling and sealing process, ensuring end-to-end automation and compliance with manufacturing standards.
Q: What benefit does the low noise level provide during operation?
A: With a maximum noise level below 70 dB, the machine promotes a quieter and safer workplace, improving operator comfort and supporting compliance with occupational health and safety standards.