Product Description
Standard sturdy double wall fabrication. Inner & outer chamber made out of thick mild steel sheet. Inner chamber backed silver paint finish and exterior finished in hammertone. Heavy duty forced air blower are provided to constantly circulate hot air to achieve uniform temperature in the hole chamber. Double wall door is mounted on heavy hinges and provided with heavy moulded latch.
Technical Specification
| Brand | AjantaExport |
| Material | .S. duly finished in powder coated shade/SS matt finished |
| Capacity | 8 Tray |
| Number Of Tray | 8 |
| Max Temperature | PID Digital Temp. Controller with Timer |
Temperature is controlled by a thermostat and it can be read on dial type thermometer. Temperature range: 50oC to 250oC 2oC to 5oC and equipment is workable on 220 V AC 50Hz single phase or 440 volts A C supply.
| Specification : | TRAY DRYER |
| Chamber Size : | a) 300 x 300 x 300 b) 350 x 350 x 350 c) 450 x 450 x 450 d) 600 x 450 x 450 e) 600 x 600 x 600
|
| Tray Capacity : | 8 trays of 16x32x1 size. 12 trays of 16x32x1 size. 24 trays of 16x32x1 size. 48 trays of 16x32x1 size. 96 trays of 16x32x1 size. |
| Optionals : | i) Timer 0-24 hours. ii) Digital temp. Indicator-cum-Controller. Iii) Aluminum Tray 16x32x1 size. |
Compliant and Customizable SolutionDesigned with full compliance to GMP regulations, this tray dryer ensures sanitary operations and robust durability. Users can select from SS 304 or SS 316 construction and choose the tray configuration best suited to their application-ideal for laboratories and industrial environments. The option of mirror or matte finishes further supports versatile installation.
Precise Control and Energy OptionsThe integrated PLC-based control panel enables digital monitoring of the drying process, temperature, and timer functions. Choose between electric or steam heating, meeting a wide range of operational needs while maintaining temperature uniformity within 2C. Comprehensive safety features and efficient insulation minimize operational risks.
Superior Thermal and Airflow PerformanceUniform heat distribution and powerful air circulation are achieved through a heavy-duty axial blower and mineral/ceramic wool insulation. The HEPA/micron filtration of intake air ensures product purity and protection, while energy-efficient design keeps noise below 75 dB(A) and power consumption reasonable.
FAQ's of TRAY DRYER:
Q: How does the tray dryer ensure uniform drying throughout the chamber?
A: Uniform drying is achieved through a heavy-duty axial flow blower motor that circulates air evenly, in combination with advanced insulation and precise temperature control. This maintains a temperature variation of only 2C across all trays, ensuring consistent process outcomes.
Q: What materials of construction are available for this tray dryer, and why are they important?
A: The tray dryer is available in complete stainless steel construction, either SS 304 or SS 316. These materials are corrosion-resistant, easy to sanitize, and comply with GMP standards, making the unit suitable for pharmaceutical, biotechnology, and food industry applications.
Q: When is it recommended to use the steam heating option versus electric heating?
A: Steam heating is recommended in facilities with an available 3-5 kg/cm2(g) steam supply and where process steam is an economical or process-integrated choice. Electric heating suits locations where steam supply is not feasible or where independent, compact installations are required.
Q: Where can this tray dryer be installed and used effectively?
A: Designed primarily for laboratory, pharmaceutical, and industrial environments, this tray dryer can be installed in GMP-compliant production floors, research facilities, and quality control labs. Its compact and modular design allows installation in varied spaces where precise drying and sterilization are needed.
Q: How is the safety of operators ensured during the drying or sterilization process?
A: Safety is provided by over-temperature protection and automatic door interlocking that prevents accidental opening during operation. Double-walled insulated swinging doors further enhance protection, and all valves and fittings are stainless steel and sanitary-grade for reliability.
Q: What is the process for loading, operating, and unloading this tray dryer?
A: Trays are loaded onto removable stainless steel trolleys, which are then inserted into the chamber. The cycle parameters (temperature, time, and spraying mode) are set via the PLC controller. After completion, the insulated doors are unlocked for safe removal of the inner trolley and trays.
Q: What are the main benefits of using this GMP tray dryer?
A: Key benefits include customizable capacity, uniform heating, energy-efficient operation, high air quality via HEPA/micron filtration, robust safety features, and compliance with stringent GMP standards. All these make it suitable for critical drying and sterilization in regulated environments.