Product Description
The inner/outer chamber, steam jacket and boiler are made of heavy gauge SS with leak proof argon arc welding.
To work on 220/230 or 440volts, 3 phase, 50 Hz AC supply.
Inner Dimension Capacity Heater Load
400 x 600 78Litres 6 KW 16 x 24
400 x 900 115Litres 6 KW 16 x 36
400 x 1200 162Litres 9 KW 16 x 48
500 x 900 165Litres 9 KW 20 x 36
500 x 1200 121Litres 9 KW 20 x 48
TECHNICALSPECIFICATION
Gasket: made of joint less silicon rubber.
Exhaust pressure: manual through the exhaust valve
Sterilizing pressure: 1.2 to 1.5 kgf/cm2 (15 to 20 psi) at 121oC
Operating pressure: from 15 psi to 20 psi
Pressure gauge:0.2.1 kgf/cm2 (30 psi)
Tubular stand and supporting ring: made of mild steel or stainless steel
Pressure Vessel=SS 304 Grade Stainless Steel
External Wall=SS304 Grade Stainless Steel
Top Lid=SS 304Grade Stainless Steel
Basket= SS 304Grade Stainless Steel
INCLUDING
1. Automatic pressure cut off switch
2. Digital temperature indicator cum controller
3. Vacuum breaker
4. Water level indicator
5. Automatic self locking system
6. Automatic low water cut off switch
7. Moisture trap
OPTIONAL
A. Fully automatic PID purging system
B. Fully automatic system with HMI PLC based autoclave with data logger digital pressure indicator cum controller,
digital temperature controlled system can be installed on order.
C. Multiport ValveAdvanced Sterilization TechnologyUtilizing triple-walled construction and efficient water circulation, this autoclave achieves uniform heat distribution (1C) throughout the chamber. The programmable logic control (PLC) system allows for customizable cycles, ensuring precise sterilization based on specific requirements. Safety features like automatic pressure cutoff, interlocking mechanism, and over-temperature protection deliver exceptional operational security.
Robust Design and CustomizationManufactured with premium stainless steel (SS316/SS304), the autoclave offers mirror-polished chambers and a matt-finished exterior. Chamber sizes are customizable, catering to diverse needs across industries. The heavy-duty frame with optional caster wheels, removable SS trolleys, and versatile spraying systems make handling and operations seamless.
Compliance and Quality AssuranceEach autoclave is hydrostatically tested at twice its working pressure and adheres to ISI, CE, and ISO quality standards. The device comes equipped with standard accessories and a digital data-logging controller for traceability. With automatic and manual drain options, and both single- and three-phase power compatibility, operational flexibility and safety are paramount.
FAQ's of Horizontal Cylindrical Triple Walled High Pressure Autoclave:
Q: How does the triple-walled construction of this autoclave improve sterilization?
A: The triple-walled design enhances insulation, reducing heat loss and maintaining consistent temperature uniformity (1C) across the chamber. This ensures effective sterilization of all load areas and greater energy efficiency during each cycle.
Q: What is the process for operating the autoclave and monitoring cycles?
A: The autoclave is operated via a microprocessor-based PLC panel with a touchscreen HMI or LED display, allowing users to set sterilization parameters such as temperature (121C-134C) and duration (20-60 minutes). The digital controller provides real-time monitoring, while data-logging ensures record-keeping for compliance.
Q: When should the inner chamber or gaskets be maintained or replaced?
A: Regular maintenance is recommended after every cycle, checking for deposits, wear, or damage. High-temperature resistant silicon/neoprene gaskets should be inspected frequently and replaced if any deformation or leakage is observed to ensure sealing integrity and optimal performance.
Q: Where can this autoclave be installed and how portable is it?
A: The autoclave is designed for laboratories, medical facilities, and industrial setups. With an optional heavy-duty frame and caster wheels, it can be moved within premises for flexible installation or cleaning purposes. Its robust construction supports stationary or semi-mobile use.
Q: What safety features are integrated to protect operators and equipment?
A: Safety is ensured through automatic pressure cutoff, ISI-marked safety and control valves, interlocking door mechanisms, over-temperature protection, and hydrostatic testing at 2x working pressure. These mechanisms prevent accidental opening or pressure buildup, safeguarding users and equipment alike.
Q: How does automatic and manual drainage facilitate maintenance?
A: The autoclave is equipped with both automatic and manual drainage systems, allowing for prompt removal of water or steam after each sterilization cycle. This minimizes downtime, eases cleaning procedures, and helps maintain a sterile environment.